Making Transparent Canopies

Got a question about techniques, materials or other aspects of physically building a model? This is the place to ask.

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ksleep@sympatico.ca
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Making Transparent Canopies

Post by ksleep@sympatico.ca »

Need to know a way to manufacture a clear transparent canopy that is missing on a model that was custom made for a movie (so there is no commercial kit that I can get another one from).
I can easily cover over the area with saran wrap, and tape, and model a Canopy with something nice and hard , like 2-part modelling epoxy, but I need to know how to make a transparent copy .
Thanks,
Kim
ksleep@sympatico.ca
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more info

Post by ksleep@sympatico.ca »

Sorry, its a Jet fighter, approximatly 10 inches long, just in case it matters
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Post by Kylwell »

The not so easy but cheap way it to heat form it. Get some thick clear sheet plastic (Squadron makes stuff that is made for this), heat it up and then push/pull it over your form.

It may take several attempts to get a good one and you may want to mount your form on a stick.
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Post by DX-SFX »

You can use clear drinks bottles as a source of plastic too.

If you cut a hole just slightly larger than your form in a piece of plywood and then pin an oversize piece of plastic over the hole, you can then heat the plastic over a cooker ring and then push your form through it when the plastic is soft. Car polyester body filler (the type that needs a catalyst) is good for shaping a master pattern.
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Post by naoto »

Other sources of clear plastic include the plastic used on blister packaging.

"Heat-n-smash" method is probably the simplest method if you don't already have a vacu-form rig, and is a fairly common technique used by folks who build model aeroplanes. As stated in a previous post, just make e suitable form for the shape (could be as simple as a block of wood carved to shape, sanded smooth and sealed), and make a frame to which you attach the clear plastic (athough it's possible to simply form the part by placing the plastic over the part and heating with a heat gun until it drapes over the form, it not only takes longer, but it's harder to control what happens -- more often than not you get folds and wrinkles). Please be careful with the heat source -- especially if it is a flame (stove burner, candle, etc.). Although it's possible to use candle flame, you're apt to get soot that'll stain your final part (that's what I used to use ages ago).
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Post by TER-OR »

Heatsmash...and you can superglue framing inside. It's a lot of work, but it looks great when done.
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