I have never attempted to drill windows with a Dremel tool, but I have heard of the plastic melting problem. The Dremel I use has a minimum speed of 5,000 RPM, is that slow enough to avoid the melting? I have searched through the forum and haven't found the answer. I'd be using a 1/32" bit.
EDIT: I would try it myself on a piece of sprue, but I don't have the bit chuck yet, and would rather avoid spending $12 on something I don't have to.
Dremel Speed to Avoid Melting?
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- Chacal
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Corded Dremels are too fast, even at the lowest speed setting. If you've got a battery-powered one, at the "low" setting you might pull it off. If not, do as Hasty said: go with a [hand-operated] pin vise OR get a electric screwdriver with a chuck (that's what I do).
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Speed-Controlled Dremels
As mentioned above, the regular corded Dremels spin way too fast for plastic. The little battery-powered MiniMite Dremel on "Low" speed works great for plastic, but is very limited in the other jobs it can do. My battery always seemed to die before I was finished with the task, too. My favorite is the trusty single-speed Dremel coupled with a separate, variable-speed control. I can dial it down slow enough to cut plastic without melting, and let it scream at full speed for wood and metal. Dremel used to sell a foot-pedal controller, but I think it has been discontinued. The speed control I use is a tabletop type from Harbor Freight. But understand that the variable-speed Dremels do not work with speed controls-- you need the basic one-speed or two-speed models.
All that being said, you'll snap a 1/32" drill bit in a heartbeat with just about any Dremel tool unless you use a drill press fixture. Go with a pin vise and prepare to get sore fingers
All that being said, you'll snap a 1/32" drill bit in a heartbeat with just about any Dremel tool unless you use a drill press fixture. Go with a pin vise and prepare to get sore fingers
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